hydrogen-powered

Partnership to produce hydrogen-powered trains in UK

UK rollingstock owner Eversholt Rail will join forces with Alstom to produce a new class of hydrogen-powered trains to decarbonise the UK rail sector.

With a combined investment of £1 million ($1.78m), the new trains nicknamed Breeze will be re-engineered versions of Eversholt’s Class 321 fleet, which have been in use on the UK rail network since 1988.

The hydrogen powered trains will be built at Alstom’s Widnes Transport Technology Centre near Liverpool and are expected to create 200 jobs in the North West region of England. Alstom will use its hydrogen train technology that has been in service in the Coradia iLint trains.

Nick Crossfield, managing director of Alstom UK and Ireland, said that the new trains would support the UK government’s initiatives in hydrogen power.

“It’s time to jump-start the UK hydrogen revolution. With the government looking to invest in green technologies, Alstom and Eversholt Rail have deepened our already extensive commitment to this job-creating technology with a further million-pound investment.”

The partnership expects the trains to fill the gap in zero-emission services where electrification of lines is not possible. This would be particularly the case on regional rail services.

Alstom’s hydrogen-powered Coradia iLint trains have run trial passenger services in Germany and the Netherlands, and Alstom recently signed a deal to prepare for the introduction of hydrogen trains in Italy.

CEO of Eversholt Rail Mary Kenny said the hydrogen trains extended a commitment to innovation.

“Eversholt Rail has a proud record of innovation in key rolling stock technologies and this further investment in the Breeze programme demonstrates our commitment to providing timely, cost-effective solutions to the identified need for hydrogen trains to support the decarbonisation of the UK railway.”

The UK government aims to phase out diesel-only trains by 2040 and Alstom and Eversholt rail expect to have the first Breeze trains in service by 2024.

rail industry

Get policy settings right and rail will help lead recovery

In the aftermath of COVID-19, there is a huge opportunity for the rail industry to support Australasia’s rebound, writes Caroline Wilkie, CEO of the ARA.

As COVID-19 struck, many industries wound down as travel restrictions and social distancing measures started to bite.

The much-discussed hibernation was a necessary reality for many, but for the rail industry the essential work of keeping our communities connected and economy moving ploughed on.

Public transport operators kept the trains running on time, and in many cases maintained their normal schedules to ensure those who needed to travel could maintain social distancing requirements.

The added work of additional cleaning and maintenance to keep their customers COVID safe was quickly implemented and continues as we return to a more normal way of life.

Throughout all the changes we’ve seen since this crisis began, dedicated teams that support the safe operation of our train network have been a saving grace for those that still needed to get to work, to care for family or simply buy essential supplies.

The rail freight industry also became an important part of keeping supply chains open as international borders closed.

The big swings in demand for household basics like toilet paper called for fast and reliable delivery to replenish supermarket shelves, and Australia’s freight operators helped meet that challenge throughout the worst of the pandemic.

Meanwhile, the suppliers that maintain and operate the industry’s rollingstock, track and technology kept the network operating smoothly by continuing their essential work.

The outstanding efforts of the rail industry in difficult times has been of great benefit to the community and we thank the many people who have gone above and beyond in their roles to meet the challenges of this time.

But as the industry kept on moving, rail suppliers, contractors and freight operators were still feeling the impact of COVID-19.

A recent Australasian Railway Association (ARA) survey of 58 of its members found constraints on international shipments and falling customer spending were the biggest challenges they were experiencing in the face of the pandemic.

Concerned about the financial impact on their business, they worried the pipeline of government projects would slow – and some had already seen evidence of just that.

About half had deferred investments, putting workplace expansions and capital expenditure on hold as they repositioned their businesses to get through these unprecedented times.

But the industry showed its commitment to the long term, with only a relatively small number of respondents taking the tough decision to stand down staff or roll out redundancies.

Despite the challenges, the survey respondents were already planning for recovery and preparing their businesses for the growth that will eventually come.

Our members told us maintaining the current project pipeline was the single most important thing governments could do, followed by funding stimulus projects.

The ARA has acted on this feedback and has been engaging with federal and state governments on potential stimulus projects to support the rail industry.

ARA members also called for improved local content policies and procurement processes as more and more businesses considered a shift to using more local suppliers.

In fact, a staggering three quarters of those looking to make changes to their supply chain said they would seek more suppliers in Australia or their home state.

This is a huge opportunity for the rail industry and for Australian jobs.

The ARA’s tendering framework, released in May, supports the need for a nationally consistent procurement approach.

Making such a change was already considered vitally important before COVID-19, but now, taking that step could help the industry realise its ambition to support even more local content.

Strong local content policies and more uniform national standards would give suppliers the economies of scale they need to build sustainable businesses here in Australia and help the industry boost the resilience of its supply chains.

The success of the National Cabinet has shown that collaboration between the states can work to achieve consistent approaches.

That is exactly what we need right now.

The good news is the industry is ready for that recovery and expect it will come quickly when the time is right.

About a third of survey respondents told us they could be back to normal operations within a month once the impact of COVID-19 was over.

Most others said it would take them less than a year.

So as the many essential workers in the rail industry keep working through this most unusual year, there are signs of optimism for recovery on the other side of this event.

Getting the policy settings right to speed that process will be key to supporting a strong rebound for the benefit of all Australians.

Alstom to trial fully autonomous shunting in the Netherlands

French rail manufacturer Alstom has signed an agreement with Dutch infrastructure operator ProRail to test automatic shunting locomotives in 2021.

The tests aspire to a level 4 grade of automation (GoA4) where the trains will be fully automated, a first for shunting trains in the Netherlands.

Alstom will fit the automatic train operation (ATO) technology to diesel-hydraulic shunting locomotives owned by Lineas, the largest private rail freight operator in Europe. This technology will include automatic control technology, intelligence obstacle detection, and environment detection.

During the tests, train staff will remain aboard to ensure safety, however regular tasts such as starting and stopping, pushing wagons, controlling traction and brakes, and handling emergencies will be fully automated.

Bernard Belvaux, Alstom managing director for Benelux said that the trial would improve the operation of railways.

“This project is paving the way for fully digitalised railway. These tests will help the European rail system benefit from an increase in capacity, reduced energy consumption and cost while offering higher operational flexibility and improved punctuality. This test is fully in line with Alstom’s strategy to bring added value to our customers for smart and green mobility.”

Alstom has previously delivered ATO for metros around the world, including on the Sydney Metro, where the system also runs at a GoA4 level. This experience has enabled Alstom to demonstrate the benefits of an automated railway. By reducing headways and operating uniformly, automated trains can increase capacity, cut costs, and save energy.

ProRail has previously carried out tests with freight locomotives at GoA level 2, where a driver remains in control of doors and in the event of a disruption, with Alstom on a freight locomotive on the Betuweroute, a freight railway running from Rotterdam to Germany.

In May, Alstom announced that it would be trialling ATO on regional passenger trains in Germany in 2021.

New Intercity Fleet

Blue Mountains Line ready for New Intercity Fleet

Upgrades to the Blue Mountains line to prepare for the introduction of the New Intercity Fleet are finished.

The $75 million upgrades included changes to platforms and the rail corridor, including the Ten Tunnels Deviation. Electrification infrastructure was also upgraded to be consistent with the rest of the network.

NSW Minister for Transport Andrew Constance said that this would allow improved train services for the line.

“The Blue Mountains Line between Springwood and Lithgow has now been upgraded to a more consistent standard to match the rest of the electrified network, meaning the new trains can now run all the way to Lithgow,” he said.

“These upgrades will pave the way for the new fleet to provide better connections to places and opportunities for employment, education, business and enjoyment.”

The New Intercity Fleet will first begin running on the Central Coast and Newcastle line later in 2020, before being introduced to the Blue Mountains line and South Coast line. Testing will soon begin to Katoomba and then to Lithgow.

The new trains will improve customer comfort, said Minister for Regional Transport Paul Toole.

“Customers can expect more spacious seating, mobile device charging ports, modern heating and air conditioning and dedicated spaces for wheelchairs, luggage, prams and bicycles.”

The introduction of the New Intercity Fleet has been criticised, both for the need to upgrade stations to fit the new trains, as well as safety concerns raised by guards, with the RTBU refusing to staff the trains.

Transport upgrades for Building Works program announced

The Victorian government has detailed transport works that will receive funding as part of its $2.7 billion Building Works program.

Announced in May, programs to be carried out as part of the program include upgrades to regional freight and passenger lines.

$83 million will be spent on improving 400 kilometres of freight only rail lines by replacing sleepers, repairing ballast, and renewing level crossing equipment.

$36m will be spent on the maintenance of the V/Line Classic Fleet, to be carried out by Bombardier. This will support 20 jobs for engineers, repair workers, and cleaners to maintain the V/Line fleet.

$7.5m will go towards upgrades to track for the regional passenger network, enabling more reliable services Deer Park Junction to Ballarat, Ballarat to Ararat, Donnybrook to Seymour, Corio to Waurn Ponds and the Bendigo East Track.

Minister for Ports and Freight Melissa Horne said that the upgrades would enable more efficient connections between primary producers and export facilities.

“The upgrades will mean produce can be transported from farm to port much more quickly, opening up key markets to Victorian farmers,” she said.

“These investments in our rail freight network are part of our ongoing commitment to boost our export power and support regional jobs.”

Minister for Public Transport Ben Carroll said the improvements would provide more reliable services for regional travellers, connecting regional centres and localities.

“We’re building on our unprecedented investment in regional rail, and this maintenance blitz will be a boost for local jobs and keep Victoria moving as we recover from the coronavirus crisis.”

In addition to the announced measures, funding from the Building Works package has also been earmarked for the maintenance and restoration of trams. Other works also include improving stations and stops across Victoria and managing rail corridors through the removal of rubbish and graffiti and the management of vegetation.

Alstom results

Alstom proposes divestments to satisfy EU merger laws

Alstom has announced its proposed commitments to respond to potential European Commission concerns regarding its purchase of Bombardier Transportation.

The commitments are part of the process to satisfy the European Commission’s merger regulations.

The actions that Alstom has proposed include the divestment of the Alstom Coradia Polyvalent line and its production facilities at Reichshoffen, in France, as well as the divestment of the Bombardier TALENT 3 platform and its production facilities in Heningsdorf, Germany.

Alstom has also proposed the transfer of Bombardier Transportations contribution to the V300 ZEFIRO very high-speed train.

In signalling and train control, Alstom has proposed to provide access to interfaces and products on some of Bombardier Transportation’s signalling on-board units and train control management systems.

The European Commission is now reviewing these commitments and will make a decision whether to further investigate the procedure by July 16. Third parties are invited to submit observations.

In a statement, Bombardier confirmed its support of the commitments. Both companies confirmed that the acquisition process is on track to be completed in the first half of 2021.

The two companies confirmed that Alstom would acquire Bombardier Transportation in February, 2020, following weeks of rumours. The value of the exchange is between $9.4 and $10 billion.

In Australia, the Australian Competition and Consumer Commission (ACCC) has begun a review of the merger and has set a provisional date for the announcement of findings of August 20. The ACCC will apply the legal test of whether the merger is likely to have the effect of substantially lessening competition in a market.

COVID

The digital pandemic: How COVID-19 has accelerated digital rail

COVID-19 has upended many aspects of rail transport, however there are aspects of the disruption that provide an opportunity for digital transformation.

By March 23, the coronavirus (COVID-19) pandemic had hit New Zealand.

Already, the country had closed its borders to anyone who was not a New Zealand citizen or permanent resident and those who could return had to isolate for two weeks. But in late March, the way that New Zealanders would get around their cities decidedly changed.

On March 25, Prime Minister Jacinda Ardern announced the country had moved to alert level four. This meant that New Zealanders could not leave their homes unless for essential services and in Auckland, the public transport network reduced to weekend level services.

Callum McLeod, who is in charge of Auckland Transport’s web presence, mobile app and journey planner, could see that there were still passengers making use of the network.

“There were still Aucklanders that needed to travel for essential purposes, be that workers in health care, people travelling to the doctor or the pharmacy, or even just getting their groceries in areas that had limited other options for transportation. We knew that these customers were wondering, ‘How do I travel and get to where I need to go while still being safe?’”

Physical distancing measures applied by that point required people to keep a distance of at least two metres between themselves and others, and this applied to public transport as well. McLeod understood that passengers wanted to know whether there was enough room on the buses, trains, and ferries that were still operating before they got on. Luckily, McLeod and his team had a solution.

“We had bus occupancy information available internally, as an operational tool, for about the last year or so, and we’d been using that to manage patronage and understand where certain routes might be getting a little busy.”

Up until then, however, that information was not available to passengers. Seeing how critical this information was, the team of software developers at Auckland Transport got to work.

“We’d been doing some design exploration, but we hadn’t intended to launch it as quickly as we did. Given the situation we pulled the team together and over the course of about a week implemented the capability to display occupancy data that from our real time streams and then present that in a way to the customer that made sense,” said McLeod.

While the Auckland Transport app had previously categorised capacity in terms of many seats, few seats, and standing room only, this needed to change for the COVID-19 reality, said McLeod.

“In the context of COVID-19, this function became even more important and it became less about needing a seat and more, ‘Can I travel while keeping enough distance between myself and others?’”

The system, initially rolled out for buses, was based upon passengers tagging on and off with their Hop travel cards. Every nine seconds, that information is transmitted back to Auckland Transport, along with the bus’s location, determined by GPS. With the system up and running for buses, the time came for it to be deployed for trains as well, however a different method of collecting data had to be used.

“With our trains the tag on, tag off point is at the station level, it’s not on the train itself, so we weren’t able to use that information. But what we do have on our trains is automatic passenger counters in each of the doors and we’ve been using that historically for boarding and unboarding patronage,” said McLeod.

Similar to the deployment of the bus information in the AT App, a development cycle that was expected to take many months was compressed down to a week.

“We worked with CAF, who build and maintain our trains, to build and install that software update across all of the train units over the course of a week. Then we used the same model on the backend to turn that boarding and off counts into the appropriate category – empty, few seats available – and that fed in automatically to AT Mobile.”

With the programming now in place, Auckland Transport have updated display boards at stations and stops and expect the solution to be one of a number of permanent upgrades to service delivery.

Thales is working on a suite of measures that are designed to help operators overcome the disruptions of COVID-19.

A DIGITAL SANDBOX
While transport authorities the world over have had to make rapid responses to the COVID-19 pandemic, and associated lockdown and distancing measures, it has also been an opportunity for experiments. In particular, as Elias Barakat, general manager, ground transportation systems at Thales outlines, operators are looking for ways to get passengers safely back on public transportation systems.

“As the restrictions are eased off slowly, operators need to be putting measures in place to actually try and reduce the risk of COVID-19 transmissions.”

Barakat highlights that data will be a key resource for operators.

“The data that they need to manage patronage and provide a safe transport environment are things like crowding on trains, crowding on platforms, adherence to distancing rules and hygiene requirements.”

Just as important as the data itself, however, is how it can be used to manage the perceptions that commuters will have of how safe the service is.

Being able to source data from multiple different points is also important. Sources of this data include ticketing gates and CCTV systems.

“When passengers arrive at a station and they find overcrowding, they’re not going to feel safe and they’re going to avoid using public transport,” said Barakat. “Passenger crowding and passenger flow analytics are becoming more important in terms of the data that public transport authorities need to gather and use to try and control crowding on platforms and trains.”

“We have had positive reviews and social posts. One of them was ‘The latest feature on how full the bus is helps me with physical distancing. Thank you, AT.’ Another was, ‘Finally Auckland Transport added capacity checking for their buses. No more waiting at the stop only to have a full bus pass you by.’”

Already public transport operators in Australasia are having to deal with patronage levels that are at the upper end of what is permissible under physical distancing regimes. Using data to enable customers to make choices about when to travel is one area that McLeod is looking to explore.

“We’ve been looking at how we can use the occupancy information in broad ways. We are trying to work out how we do it at an agency level or route level, and show the occupancy levels across the day, particularly in our peak service periods. If we can break that down into 15 minute buckets and show that before 6.30am there’s plenty of room, it starts to ramp up and then ramp back down after the peak, that can help people make decisions about when they can travel, and allow them to shift their behaviours to maintain their safe distance.”

In other contexts where the wearing of masks is mandatory on public transport, Thales has deployed its facial recognition technology using CCTV feeds.

“We have systems that perfom data analytics to do facial recognition and detect whether some people are not wearing mask and highlight that to the operator in the operations control centre. Thales has solutions where we can do video analytics to measure the separation between crowds on the platforms and similarly on the trains themselves, to make sure that people are not sitting in seats next to each other and not standing next to each other in breach of social distancing rules” said Barakat.

These data feeds can then be configured to trigger an automated response.

“As soon as a facial recognition algorithm does the facial analysis and they discover someone is not wearing a mask, that would come up as an alarm in the control centre and you can automatically contact that person through an automated warning communicated via the PA system,” said Barakat.

Barakat highlights that as much as these technologies enforce physical distancing at an individual level, the deployment of such technologies can assure other passengers that the service is safe.

DATA DEPLOYMENT IN OPERATIONS AND MANUFACTURING
Just as important as keeping passengers safe is ensuring that the public transport workforce is safe as well. Reducing the number of hours on site via predictive intelligent asset management and maintenance can reduce the risk of staff infections and subsequent disruptions to the workforce. One tool that is enabling operators as well as equipment manufacturers to be able to flexibly respond to these requirements are virtual twins. Prashanth Mysore global strategic business development and industry marketing director at Dassault Systèmes, highlights how virtual twins are being adopted.

“We’re seeing a surge in an adoption of technologies such as virtual twin experience to automate factories and operations, so they can be more flexible and agile.”

With much of the workforce encouraged to continue working from home, cloud-based platforms are providing businesses continuity.

“Virtual twin experience provides a way to interact, collaborate, and control the real-world operation while remotely working,” said Mysore.

In product design, digital twins can be used to recalibrate designs to accommodate physical distancing measures, while also virtually testing the spread of diseases within confined environments such as a rail carriage.

“There is an increasing adoption of simulations of design for safety, for example railcoach designs and cabin designs are using this widest propagation simulation technology to better design for safety,” said Mysore.

Working with a model-based design on a virtual platform can allow for the rapid altering of existing products.

“Model-based design will really give a lot of flexibility in implementing concepts such as scientific simulation models that really helps with adopting those safety principles,” said Mysore.

Dassault Systèmes SIMULIA technology shows how particles are distributed during a simulation of a sneeze in order to design and create better personal protection equipment.

UPDATING DIGITAL TRANSFORMATION
While it is too early to definitively state what aspects of our lives have been permanently changed by the COVID-19 pandemic, Barakat sees a shift in how willing passengers may be to have their movements captured as data, and how disposed operators will be to apply the collected data.

“What we are finding now with COVID-19 is that, because it’s about the personal safety of each passenger, including their own, commuters seem to be more accepting of CCTV data being captured and analysed to detect safety breaches,” he said.

One area where passenger data could be used more, highlighted Mysore, is in workforce planning and schedule optimisation.

“For the transportation sector more frequent workforce planning is needed in order to have your business continue amid the developing norms of social distancing and minimal workforce availability. Platforms have the capability to focus on scheduling agility. To accommodate disruptions, you need to have workforce planning agility and the scheduling agility, both on the production side and the operations side.”

In order to reduce crowding at the station and on carriages, Barakat foresees an appetite for more integrated transport management.

“What could be improved is interconnectivity between multimodal transport and ensuring that the timetables are coherent so that when a ferry or a bus arrives at a hub there’s a train ready within a few minutes so that you reduce the dwell time of the passengers.

With reduced patronage during this period of COVID, operators need to maintain a reasonable level of train and public transport operations, so by having an intelligence train management system you can have time table management in real time to deal with passenger flow unpredictability as commuters stagger their working hours and balance work from home and work from the office.”

Waratah

First of next set of Waratah trains arrive

The first delivery of the second order of Waratah Series 2 trains have arrived at the Port of Newcastle.

The trains are the first of 17 new Waratah Series 2 trains to expand the Sydney Trains fleet. The increase in trains is part of the More Trains, More Services program.

Minister for Transport Andrew Constance said the need to have more trains was due to rising patronage.

“Over the last few years we’ve seen a rapid growth in the number customers travelling on the rail network which is why it is important we invest in new infrastructure, including new trains,” he said.

Once the full fleet is operational on the Sydney network it will take the number of Waratah Series 2 trains to 41. The extra order was announced in February 2019.

Once the trains arrived at the dock, they were able to be placed immediately on rail lines adjacent to the ship. The rest of the 15 trains will be handled in this way over the next eight months, said Port of Newcastle CEO Craig Carmody.

“Newcastle has a key advantage in being able to unload this type of rolling stock cargo directly onto rail lines immediately next to the ship, without the need for any unnecessary truck movements.”

A Newcastle Stevedores spokesperson said that the team enjoys the challenge of this style of cargo.

“We are delighted to facilitate the discharge and initial consolidation of the second stage of the project. The unique nature of West Basin, with direct under hook access to network connected rail, lends itself perfectly to rolling stock imports.”

The trains will undergo testing and completion works in Cardiff and will then be hauled by locomotive to the Auburn Maintenance Centre. Testing there will ready the trains for the Sydney network.

“Most of the testing will take place at night and across the weekend to minimise the impact on customers,” said Constance.

The trains are manufactured in a joint venture between Chinese manufacturer CRRC Changchun Railway Vehicles and Downer Rail. The vehicles are assembled in Changchun before testing and commissioning is conducted in Cardiff, near Newcastle.

Alstom

Alstom using AI solution to manage social distancing in Panama

Alstom is using artificial intelligence (AI) technology to manage passenger flow and maintain social distancing.

The system is currently in use on the Panama Metro, where Alstom has deployed its Mastria multimodal supervision and mobility orchestration solution.

Initially used to manage passenger crowding in peak periods, the system has been adapted to maintain social distancing requirements due to the coronavirus (COVID-19).

“The ability of this tool to analyse millions of pieces data in real time makes it an indispensable ally for operators at all times, but especially in the current context. Simply put, it matches transport offer to demand, no matter the conditions,” said Stephane Feray-Beaumont, vice president innovation & smart mobility of Alstom Digital Mobility.

The system gathers data from a various of data sources, including train weight sensors, ticketing machines, traffic signalling, management systems, surveillance cameras, and mobile network.

This data is then fed into an algorithm, which determines when the network is reaching its capacity limit. The operator can then carry out actions in response to the data, whether that be increasing train frequency, adjusting entry to the system, managing people on the platform, or suggesting changes to transport systems that feed into the rail network.

Since being installed on the Panama Metro late in 2019, Mastria has been mining the system’s data to be able to intelligently predict when the system will be reaching capacity through machine learning techniques. After three months, the system could predict saturation up to 30 minutes before it was visibly observed, enabling remedial action to be taken, and reducing wait times in stations by 12 per cent.

During COVID-19, the system has been used to limit train loads to 40 per cent of maximum capacity. To achieve this, new features such as real time monitoring of passenger density and flows, simulating limiting access to stations, and analysing the distribution of passengers along trains have been developed.

When the COVID-19 threat recedes, Panamanian operators will be able to use the new features to manage the return to public transport, said Feray-Beaumont.

“All experts agree that public transportation, and particularly rail, will continue to be the backbone of urban mobility. Artificial intelligence will be our best travel partner in this new era of mobility.”

The road to 100

Bombardier’s Wendy McMillan describes how the company is creating a rail manufacturing centre of excellence as it reaches a major milestone.

Announcing the Victorian government’s purchase of 50 new trams for the Melbourne network in 2010, then Public Transport Minister Martin Pakula, highlighted what the first order of locally made trams in 20 years would mean for the state.

“The order is a boost to our tram fleet and is a fantastic endorsement of our local manufacturing industry with major components built at Dandenong as well as assembly and testing.”

Three years later, and a different public transport minister was riding the first of the E-Class trams as it left the Southbank depot and travelled on route 96.

“The E-Class tram will mean an improved ride for passengers with pivoting bogies and air-conditioning designed specifically for Melbourne,” said Terry Mulder, who noted the considerable difference the tram would make for the city and Melbourne’s commuters. “Each E-Class tram can carry 210 passengers, which is significantly more than other trams on the network.”

The company behind this series of trams, Bombardier, is now approaching production of the 100th E-Class vehicle, and the trams, proudly adorned with the ‘Made in Melbourne, For Melbourne’ motto, have become testament to the benefits of local manufacturing. Wendy McMillan, President Australia and New Zealand at Bombardier Transportation, said that by being made in Melbourne, the global mobility provider can “think global, act local”.

“It means you’ve got the full suite,” said McMillan. “We have the engineering capability to match what you actually bid, product assurance and design safety, and then you go into production.”

With the Dandenong workshop now completing vehicle 86 in the series, each tram is the result of Bombardier’s local and global expertise.

“If we look at the E-Class, you have industrial design in Brisbane, and we have at least a third of the global capability of industrial design in our Milton office. What it means is that you have a collaboration between functions, either here or overseas, full collaboration to actually bring the book together for the customer to enable sign off,” said McMillan.

In addition to the trams manufactured in Dandenong, Bombardier also produces the Vlocity 160 DMU for Victoria’s regional network. On both products, Bombardier has been able to update and vary the design locally in line with changes to requirements. Having local engineering capabilities is essential to these changes.

“There might be new standards that come in that the customer may wish to do a variation for,” said McMillan. “For example on LRV crashworthiness, it might be lines of sight, there might be driver requirements that change from the operator. Having engineering presence on the ground enables you to have that assurance.”

The first introduction of the E-Class trams saw improvements in accessibility for travellers by increasing the number of low floor trams running on the network. In addition, the enhanced capacity built into the design of the trams has become increasingly important.

“With COVID-19, larger capacity is a nice thing in hindsight because that allows more people on that tram, so that will give the highest capacity for the Yarra Trams fleet. That obviously means greater access and equity for the commuter and it also ensures that it’s the smoothest ride,” said McMillan.

Other improvements included positive feedback for safety standards in the driver’s cab, and Bombardier has worked with research institutions to look at other areas where design innovation can be introduced to respond to the particularities of Melbourne’s network.

“We’ve worked with a tertiary institution around visibility, line of sight, windscreens, and cameras outside the vehicle so that the driver is fully aware of their surroundings,” said McMillan. “The Melbourne network is not a closed network, it has a high interface with vehicles, whether they’re private drivers, Ubers, taxis, trucks, so we’re working with Yarra Trams and the Victorian government to plan a trial of an Obstacle Detection Assistance System (ODAS) that warns a driver about cars and passengers in front of the tram.”

In addition to upgrades, being local means that Bombardier are working on the trams every day, both in Dandenong and at maintenance depots.

“There was an incident today, an interface with a car or a truck on one of our trams. We hold spares for that. Our ability being on the ground means that we can work quickly, with Yarra Trams at their site in Preston, to repair those vehicles and have them back out. We can do that sourcing from both the Dandenong site and also with Yarra Trams,” said McMillan.

Photography by RailGallery.com.au

STRENGTHENING LOCAL MANUFACTURING
Bombardier’s presence in Dandenong continues over half a century of rail manufacturing heritage in south-east Melbourne. First opened by Commonwealth Engineering, then taken over by ABB, the current Bombardier plant is built in such a way to provide the best services for the Australian rail industry.

“Because the site itself has got access to the main line it’s very accessible both for V/ Line and Yarra Trams. We have an LRV test track there too and that gives us the ability to do a lot of work for the Victorian government and Yarra Trams on site,” said McMillan.

As McMillan highlights, it’s this collaborative relationship that has developed over the decades that has allowed Bombardier to serve the largest tram network in the world with local knowledge and production.

“We’re in production up to 91, well on the way up to 100 with the E-Class. That’s a big achievement and we can’t do that without our customer the Department of Transport and the State government, as well as a lot of hard work and dedication from our partners in the supply chain,” said McMillan. “We’ve worked to get the right quality supply chain partners, to get it right first time, minimise rework, while having capacity for repairs.”

Across Dandenong and the wider south- east Melbourne region, Bombardier has been key to the flourishing manufacturing ecosystem. The 11,000 manufacturers in south-east Melbourne employ 105,000 people, with each manufacturing job supporting four more jobs in other sectors, according to peak industry body South East Melbourne Manufacturing Alliance (SEMMA). Manufacturing large, complex systems such as rollingstock here enables a flow on effect across the entire region.

“Once we actually manufacture the design, we have an extraordinary, capable, local supply chain, and that’s around the Dandenong area in addition to Australia and New Zealand,” said McMillan. “Then there’s the multiplier impact, and obviously it’s in addition to the employment of those in the local community.”

The light rail operation alone employs more than 70 people directly, while enabling training through apprenticeships and partnerships with local education providers.

“Whether it’s safety training, welding, base manufacturing, or other skill sets, we have apprentices at the site and are close to Chisholm TAFE,” said McMillan. “Each quarter I give out service awards, and the incredible clusters around 5, 10, 15, 20, even 35 years, it blows you away.

“Another aspect is we’ve got a welding school that we offer to external training facilities, but you can’t do this unless you’re a good member of the community. We’re really trying to do not only the right things for the right reasons but really be proactive. We’ve done that in the bushfire appeal, we have an MoU that we’ve just signed with community development organisation St Kilda Gatehouse.”

Photography by RailGallery.com.au

BUILDING FROM A SUSTAINABLE BASE
Having these deep links to the community has become more important than ever. When COVID-19 hit, one unintended consequence of the local content requirement meant that there was minimal disruption to Bombardier’s manufacturing.

“We’ve been fortunate in our management and the local content policy assists in this regard in having suppliers around,” said McMillan. “Certainly, all supply chains were seriously disrupted and still are to an extent, but the actual impacts to us on these lines have been fairly minimal in a Victorian context. We were at one stage the only Bombardier Transportation site, apart from the China joint ventures, that were open in the world because of the unfortunate state of COVID and its impacts, particularly in Europe, the UK, and the Americas.”

While the disruptions of COVID-19 has an immediate impact on operations, McMillan also sees a role for rollingstock to play in enabling governments to respond. As governments look for ever greater value for money in transportation programs, changing the interaction between rollingstock and fixed infrastructure could provide a way forward.

“We’ve seen a request from clients to really stretch the rollingstock offer to match the associated network infrastructure. They look at expenditure and the interface in both. That might mean just your tram stops, how many of those need to go out, can rollingstock do something different about that? We’re very happy to look at the design possibilities in that regard as well,” said McMillan.

In addition, broader mobility trends will continue. As Melbourne looks to upgrade its network, innovations in light rail vehicles can overcome the limitations of a legacy network. Bombardier is involved in early design work for the next generation of trams, a defined benefit of which will be onboard energy storage to reduce the need for upgrades to the power network.

Another area for future development is integrating tram networks with the wider transportation system. Operating between heavy rail and active transport modes such as walking and cycling, McMillan sees an ongoing role for light rail in solving the ‘last mile’ of passenger movements.

“You have your last mile in logistics and you certainly have that in passenger movement. You’ve got the disruption of Uber and those operations as well in terms of how people still commute and get to nodes of heavy rail stations and meeting that with bike, so we are designing for bicycle capacity on our trains and trams.”

Increasing demand on Victoria’s regional network is leading to new thinking about the role of regional commuter trains, particularly to reduce emissions from diesel-powered units on unelectrified lines.

“In terms of regional-type commuter we can do a bi-mode diesel train, or a battery-electric train, and that can be introduced here. It could be utilised around the growth areas of the South East where we are but particularly to Ballarat and Geelong,” said McMillan.

Another area where Bombardier is involved in the next generation of transport networks is in delivering the signalling for the Melbourne Metro Tunnel project, as part of the Rail Systems Alliance (RSA). This is one area in particular where McMillian sees the local and the global coming together once again.

“Being basically in the same time-zone as Southeast Asia, and having very significant labs in Bangkok, assists with the RSA contract that’s on the ground here. You’ve got to be global for benefits and function shares. No one wants to reinvent the wheel and no customer wants that to happen on their program so that’s the benefit that we offer particularly in the services category.”

In the meantime, however, the day to day operations at Dandenong continue, with safety always the focus.

“At the Dandenong site we’ve achieved a safety record there and that is a result of every one of your staff, management down,” said McMillan.

Photography by RailGallery.com.au